Simulation – Digital Factory
Offline Programming: The visualization and optimization of production processes, as well as commissioning on the virtual model, reduce investment costs.
With our expertise in virtual commissioning and industrial software, you can quickly move from an initial sketch to a concrete 3D study and ultimately to the on-site commissioning of your system.
The virtual model puts reality to the test.
Due to increasingly shorter product life cycles and the immense cost pressure in global competition, the demands on manufacturing companies are becoming ever more complex.
Optimized processes that integrate the entire value chain are essential to staying one step ahead of the competition.
Flexibility, reliability, and quality must be ensured to meet current and future market demands.
With the help of real-time simulations, you will gain objective, quickly accessible, and data-backed answers to complex questions related to intricate processes.
Starting with each individual machine in your production system, the virtual model provides a highly detailed representation—not only of isolated manufacturing steps but also of interconnected production workflows and entire manufacturing programs.
The production cycle of your product can be simulated down to the finest detail—from the delivery of various raw materials to the final, ready-for-shipment dispatch.
Building on this, real-time simulation enables the optimization of essential resources even during the planning phase of new installations or modernization measures. This approach helps identify and leverage previously undiscovered potential in existing or planned processes and manufacturing programs.
Moreover, through model-based simulation, potential efficiency losses across all levels of your entire production program can be identified.
(This includes the timely provision of resources, maintenance cycles, arrangement of equipment, buffer times, capacity utilization, etc.)
In addition to optimizing the utilization of individual resources and equipment, the entire value chain of your production program is refined—encompassing the logistical dynamics of your inventory management system.
When combined with order sequence planning, this not only reduces the throughput time of individual workpieces but also enhances the overall functionality of your warehouse logistics.
Real-time simulation – We maximize the potential of your system!
- Maximizing line utilization
- Minimizing downtime and idle times
- Significantly reducing commissioning time
- Pre-tested and error-free logic
- Uncompromising on-time delivery
Real-time experiments: Optimize production strategies – Avoid misinvestments
If conceptual errors occur during the proper commissioning of a production system, they can result in enormous time and cost expenses. For this reason, it is advisable to test your system in advance using a virtual model.
This allows costly side effects to be eliminated before the physical commissioning takes place.
- Use of original components
- Original controllers and their programs
- Creation and verification of robot programs and process logics
With the help of simulation on the virtual model, misinvestments can be avoided. Even before the construction of a production facility, real-time experiments can be conducted using simulations.
As a result, you will be able to:
- die konkrete Umsetzbarkeit Ihres Projektes zu verifizieren,
- Identify optimal control strategies
- Visualize the complex interaction patterns of isolated production areas
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